Power System Services

Design and Manufacturing
  • Our dc power supply product range encompasses 1000 ADC power supplies up to 30,000 ADC 1000Vdc systems.
  • We design and manufacture in the supply of 6, 12, 18 and 24 pulse rectification systems. With agencies becoming more and more stringent on harmonic requirements, CBC can help customers meet these challenges. We can supply transformers up to 50 MVA.
  • Our DC Rectifiers are equipped with world class quality equipment such as mainly ABB Thyristors, Enerpro-inc Trigger Firing boards, DUA liquid cooling plate, LEM DynAmo Current transducers, FLOHE DC High power switches, Siemens PLC system
  • Rectifier Transformer voltage is up to 30kV
  • Cooling system dWFWF, dWFAF
  • Applications are mainly Electrochemical for Electrolyzer to produce Chlorine
  • Design, manufacture and test according to IEC and IEEE standards.
Enerpro Firing boards from USA
The FCOREM60 is used in applications where the control circuitry and SCRs are separated by long distance (remote operation) and require higher output pulses.  It can also be used with the FCOG6100 or FCOVF6100 to provide high output pulses in order to fire parallel SCRs, or in combination with the FCOG61HV firing board, allowing 4-quadrant operation at mains voltage up to 900 VAC.

FCOG61HV firing board combines the circuitry of the FCOG6100 firing board with high voltage tolerant, high output gate pulse transformers and increased creepage distances. This provides enhanced isolation for AC line voltages to 900 Vac and enhanced gate trigger current for large area devices.
DAU Liquid Cooling Plates

Polarizer rectifiers use heat pipe system
Thyristors cooling system uses custom size of base profiles, sealed with a unique patented technology that can withstand a working pressure up to 200 bar and offers an optimal cooling unit for nearly every resistor size.  At a certain volume custom specific profiles can be initialised.The volume depends on the size of the profile.


Manufactured by Vacuum Brazing Technology

  • Optimum design of the cooling path based on the layout of the semiconductors
  • Lowest possible thermal resistances
  • Leak free, high strength and high mechanical load carrying capacity with burst pressures up to 1150 psi
  • No structural changes in the material
  • Clean parts without residual flux
  • High reliability, durability and life cycle
  • Low distortion due to uniform heating and cooling during brazing

Thyristor cooling plates
The high heat flux density generated by the semiconductors is absorbed by the heat spreader block and then, furthermore by the heatpipes. Then the Heatpipes transmit the heat isothermally to the fins.

DYNEX Semiconductor Clamps
CBC Rectifiers use Dynex semiconductor clamps which provide a range of standard clamps designed to accommodate press pack semiconductors with tie rod centres from 75mm to 210mm and clamping force from 5kN to 138kN.

The set clamps use Disc Springs to DIN 2092/2093 to apply the clamping force over a wide temperature range. The clamps also incorporate pressure indicators to make installation simple. Isolation is provided by a high quality moulded insulator and PTFE sleeving.
Completed package design with
Medium Voltage Harmonic Filter
Harmonic Filters can be designed to limit current distortion according to IEEE 519 requirement

Polarizer Rectifiers
A Polarizer rectifier is used to keep polars of electrolyzer during main rectifier shutdown. Due to the DSA Electrode is a titanium substance coated with TiO2 + RuO2 mixture. RuO2 coating will be decreased during shutdowns by the reverse current arising. The Polarizer rectifier will keep forward current during the main rectifier shutdown. RuO2 content must be >25 mol%. The lower RuO2 content the lower conductivity of Anode the result high electrical losses.

CBC High Power Thyristor Rectifier
CBC is only Thai company who can design and build High Power Thyristor Rectifiers

which have been running well for 20 years. To meet our clients special needs, we offer an unrivaled range of products to suit every type of application. CBCs fully staffed degreed engineering department provides clients with custom units.

Design and Manufacturing
  • Our dc power supply product range encompasses 1000 ADC power supplies up to 30,000 ADC 1000Vdc systems.
  • We design and manufacture in the supply of 6, 12, 18 and 24 pulse rectification systems. With agencies becoming more and more stringent on harmonic requirements, CBC can help customers meet these challenges. We can supply transformers up to 50 MVA.
  • Our DC Rectifiers are equipped with world class quality equipment such as mainly ABB Thyristors, Enerpro-inc Trigger Firing boards, DUA liquid cooling plate, LEM DynAmp Current transducers, FLOHE DC High power switches, Siemens PLC system
  • Rectifier Transformer voltage is up to 30kV
  • Cooling system dWFWF, dWFAF
  • Applications are mainly Electrochemical for Electrolyzer to produce Chlorine
  • Design, manufacture and test according to IEC and IEEE standards.


Battery Monitoring System

Product Features:
  • 24/7 hours on-line monitoring & remote alarms notification
  • Suitable for UPS and data center application
  • Anti-interference design, support to connect with high-frequency UPS
  • Built-in web server with visual display
  • Auto-sensing for the battery sensors ID address
  • Multi-communication protocol (MODBUS-TCP, SNMP)
  • Support 4G sending SMS alarm or wireless upload to cloud
  • Comply with IEEE 1188-2005

 
Create content for Battery monitoring system for Electrochemical batteries

  • Why?
  • How?
  • Benefits?

Special features of CBC Battery monitoring system

  • Track critical variables like temperature, internal resistance, state of charge, state of health and voltage levels to extend battery life.

  • Regular evaluation and prompt action can save time and costs and improve reliability. The Battery Monitoring System must track parameters and perform voltage cell auto balancing.
WHY VOLTAGE CELL BALANCING MATTERS?

1.Why Battery Monitoring System matters?

  • For uninterrupted operation and businesscontinuity, a reliable power backup system iscrucial.
  • During grid failure, batteries provide DC orconverted AC backup power to safeguard sensitiveloads, regulate voltage and prevent any powerinterruption.
  • This ensures seamless operation of businesses24/7 and is essential for any business that valuescontinuity and reliability.

2.HOW?

  • Ensure that the battery monitoring system is equipped with real-time monitoring capabilities for critical battery parameters and the ability to balance cell voltages.
  • This will help guarantee that the battery system possesses sufficient power capacity to sustain your critical loads.
  • It is essential to emphasize the need for the battery monitoring system to have a cell voltage balancing function.

3. Benefits?

  • To prevent losses and downtime due to grid failures, businesses must establish contingencyplans.
  • This can boost profits and growth by avoiding unnecessary costs and disruptions.
  • A thorough strategy should anticipate risks and offer preventative solutions.
  • Prioritizing prevention allows for efficient and productive operations, ensuring business success.
  • Elevate your team's proficiency in data analysis to a professional standard.


4.What are Electrochemical Batteries?

5. Batteries

6. Battery parameters

  • Proper monitoring of battery parameters is crucialto optimize performance and prevent damage.
  • Track critical variables like temperature, internal resistance, state of charge, state of health andvoltage levels to extend battery life.
  • Regular evaluation and prompt action can savetime and costs and improve reliability.
  • Battery Monitoring System must track parameters and perform voltage cell auto balancing.

    -INDIVIDUAL CELL VOLTAGE

    -INDIVIDUAL CELL TEMPERATURE

    -INDIVIDUAL CELL INTERNAL

    -IMPEDANCE(OHMIC VALUE)

    -INDIVIDUAL CELL SOC (STATE OF CHARGED)

    -INDIVIDUAL CELL SOH (STATE OF HEALTH)

    -AUTO-BALANCING FUNCTION

7. WHY VOLTAGE CELL BALANCING

MATTERS?

Voltage cell balancing in lead-acid batteries can help improve the overall performance and extend the battery life to some extent. Lead-acid batteries are commonly used in various applications, including automotive, backup power systems, and renewable energy storage. These batteries consist of multiple cells, and voltage cell balancing aims to ensure that each cell operates at a similar voltage level.Heres how voltage cell balancing can contribute to prolonging the life of lead-acid batteries:

7.1 PREVENT OVER-UNDER CHARGING

Voltage cell balancing can help prevent individual cells from being overcharged or over-discharged. Overcharging can lead to the generation of excessive heat and the production of harmful gases, which can damage the battery. Over-discharging can cause irreversible damage to the cells.

7.2 MINIMIZING SULFATION

One of the common causes of lead-acid battery failure is sulfation, which occurs when lead sulfate crystals form on the battery plates. Balancing cell voltages can help prevent or reduce the formation of sulfation, preserving the battery's capacity and performance.

7.3 REDUCING STRESS ON INDIVIDUAL CELLS

When voltage cell balancing is in place, it ensures that no single cell is subject to significantly higher stress than others. This leads to a more uniform wear and tear on all cells, which can extend the battery's overall life.

7.4 ENHANCING CHARGE EFFICIENCY

Balanced cells can charge and discharge more efficiently. When cells are at similar voltage levels, energy transfer within the battery is more efficient, resulting in less
energy loss as heat and longer cycle life.

7.5 IMPROVED CAPACITY AND CONSISTENCY

Voltage cell balancing helps maintain consistent capacity and performance across all cells, ensuring that thebattery can deliver its rated capacity over its service life.

 






d.การจัดเก็บพลังงาน(Energy Storage)

Raw Data

CBC Batteries Business CBC battery is divided 2 segments

  • Battery backup for UPS system
    High Rate VRLA battery
  • Li-thium Battery for various applications
    High-voltage Backup Lithium Battery
  • Container-type Energy Storage Battery
    Home Energy Storage Battery
  • Comparison between  VRLA and  Lithium battery

 
Products and features

High Rate VRLA battery
 
CBC  Power High Rate series batteries are specially designed for applications that require high power output. With their high-power density and low internal resistance, the HR series are the right choice for your most demanding applications.


Design Features

  • Operation at low internal pressure
  • Positive and negative plates in lead-calcium-tin alloy Superior energy density
  • Very high power output
  • Container available in flame retardant (UL 94-V0)

Applications

  • UPS
  • High-power UPS
  • Data Centers
  • Telecommunication
  • Electric Power systems

Characteristics

Power range: 21W to 520W

Available in: 6V and 12V blocks

Self-discharge per month: 3% at 25°C

High performance at high current discharges over 2°C

EUROBAT design life:

12V 110W: 3 5 years, Standard Commercial

12V > 110W: 10/12 years, Long Life

Operation temperature range: 20°C to + 50°C

Recommended operating temperature: 25°C

Li-thium Battery for various applications

High-voltage Backup Lithium Battery
 
EUB series is a lithium power backup system designed for EAST high voltage UPS, this series of products with its integration, lightweight, intelligent centralized monitoring, battery maintenance and management, unattended, energy saving and environmental protection, excellent electrical performance, hardware and software protection, can be adapted to different environments, and can provide safe and reliable uninterruptible backup power supply support for a variety of loads.

EUB series batteries are mainly matched with EAST high-voltage lithium products of UPS and modular power supply, the voltage level are 192V, 204V, 358V, 384V, 409V, 512V, 614V, capacity level are 27Ah, 54Ah, 104Ah, 280Ah, etc. Designing different capacities of the battery system can meet the requirements of most UPSs different power backup time.

Container-type Energy Storage Battery
EEB series energy storage lithium-ion battery system adopts high- performance lithium iron phosphate cells, assembled into a lithium battery system with different electric quantity, single box of 20 cells/1P20S, totaling 64V280Ah, the maximum voltage of a single cluster battery pack is two voltage levels of 1000V and 1500V. Up to 10 clusters can be connected in parallel.

Home Energy Storage Battery
Applicable to home energy storage system, applicable to photovoltaic, wind power and other micro-small power stations, used for families, villas, islands, backup power supply; industrial and commercial energy storage system, applicable to photovoltaic, wind power station peak and frequency regulation, mains week peak-valley regulation, commercial energy storage and micro-grid power station power supply system


Energy Storage Application Areas
Source-power generation side                                              

  • Renewable energy power plant Thermal power frequency regulation ancillary service Grid-power transmission and distribution side
  • Power transmission, power transformation, power distribution peak and frequency regulation Load-user side
  • Distributed energy storage and micro-grid
  • Solar-energy storage-charge battery swapping station
     
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